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How to Identify Hazardous Chemicals in Your Workplace? | Falcony

Written by Arttu Vesterinen | Mar 20, 2026 6:00:00 AM

Chemical risks rarely announce themselves loudly. They sit in cleaning cupboards, maintenance stores, laboratories and production lines - often labelled, sometimes overlooked, and occasionally misunderstood.

For Chemical Management and HSEQ professionals, the challenge is not simply knowing that hazardous substances exist. It is ensuring they are accurately identified, assessed and controlled before they cause harm.

Understanding how to identify hazardous chemicals in your workplace is foundational to legal compliance, operational safety and organisational resilience. Done properly, it strengthens risk management. Done poorly, it invites regulatory scrutiny, employee harm and reputational damage.

This guide outlines a practical, structured approach to identifying hazardous chemicals - and how digital tools can bring clarity to an often fragmented process.

Why Identifying Hazardous Chemicals Matters?

Chemical exposure remains a leading cause of workplace injury and occupational illness across multiple sectors, from manufacturing and construction to healthcare and logistics.

Failing to identify hazardous chemicals can lead to:

  • Health impacts, including respiratory conditions and chemical burns
  • Fire and explosion risks
  • Environmental contamination
  • Regulatory fines and enforcement notices
  • Production downtime and insurance complications

Proactive identification is not simply a compliance obligation - it is a core component of effective HSEQ management.

Step 1 - Create a Comprehensive Chemical Inventory

You cannot manage what you cannot see.

The first step in identifying hazardous chemicals in your workplace is compiling a complete, up-to-date inventory of all substances present on-site.

This should include:

  • Raw materials
  • Cleaning agents
  • Maintenance products
  • Laboratory reagents
  • Waste by-products
  • Temporary or contractor-introduced substances

A robust inventory process involves:

  • Conducting physical inspections across all departments
  • Reviewing procurement records
  • Confirming quantities and storage locations
  • Identifying secondary containers and decanted products

Many organisations discover hidden risks during this stage - particularly where chemicals are stored informally or transferred into unlabelled containers.

Step 2 - Review Safety Data Sheets (SDS)

Every hazardous chemical supplied within the UK and EU must be accompanied by a Safety Data Sheet (SDS).

SDS documents provide critical information, including:

Ensure that:

  • SDS versions are current
  • They are accessible to employees
  • They are stored centrally and digitally where possible

Outdated or inaccessible SDS documentation is a common compliance gap.

Step 3 - Understand Hazard Classification Systems

Chemical hazards are classified under the Globally Harmonised System (GHS), which defines hazard categories and pictograms.

Common hazard classes include:

  • Flammable
  • Toxic
  • Corrosive
  • Oxidising
  • Carcinogenic
  • Environmentally hazardous

Clear understanding of classification enables consistent risk communication across sites and teams.

Where multiple regulations intersect - for example, health and safety, environmental compliance and transport - classification accuracy becomes even more important.

Step 4 - Conduct a COSHH Risk Assessment

Under UK law, employers must assess risks under the Control of Substances Hazardous to Health (COSHH) Regulations.

A COSHH assessment evaluates:

Risk assessment should consider not only routine use but also foreseeable incidents such as spills or equipment failure.

This is where chemical identification moves from documentation to practical risk mitigation.

Step 5 - Evaluate Storage and Labelling Practices

Improper storage is a leading cause of chemical incidents.

Key questions include:

  • Are incompatible substances stored separately?
  • Are containers clearly labelled?
  • Are flammable substances kept in fire-rated cabinets?
  • Is secondary containment provided where required?
  • Are access controls in place for high-risk chemicals?

Visual inspections often reveal discrepancies between policy and practice.

Step 6 - Monitor Introduction of New Chemicals

Chemical risks are dynamic.

New substances may enter the workplace through:

  • Procurement changes
  • Contractor activity
  • Process modifications
  • Emergency substitutions

A formal approval process should require:

  • SDS review
  • Risk assessment update
  • Storage plan confirmation
  • Employee training where necessary

Without governance, chemical inventories quickly become outdated.

Common Challenges in Chemical Identification

Even mature organisations encounter difficulties:

These gaps increase risk exposure and reduce regulatory confidence.

How Digital HSEQ Platforms Improve Chemical Visibility?

Modern chemical management demands more than static documents.

A digital HSEQ platform enables organisations to:

  • Maintain centralised chemical inventories
  • Store and version-control SDS documentation
  • Standardise COSHH risk assessments
  • Assign corrective actions with accountability
  • Capture inspection evidence in real time
  • Generate compliance-ready reports

Integrated solutions bring chemical management, inspections, incident reporting and risk assessments into a unified environment.

When chemical data is structured and searchable, identifying hazardous chemicals becomes faster, more accurate and easier to audit.

Building a Culture of Chemical Awareness

Processes alone are not enough.

Effective chemical management also requires:

  • Clear employee training
  • Accessible hazard communication
  • Visible labelling systems
  • Leadership accountability
  • Routine inspections and internal audits

When employees understand risks, they become active participants in hazard identification rather than passive observers.

From Identification to Ongoing Control

Identifying hazardous chemicals in your workplace is the starting point - not the destination.

A mature chemical management framework should connect:

This integrated approach ensures that hazards are not only recognised but continuously controlled.

Conclusion - Turning Chemical Identification into Strategic Control

Understanding how to identify hazardous chemicals in your workplace is essential for protecting people, maintaining compliance and safeguarding operational continuity.

By combining structured processes with digital oversight, organisations can transform chemical management from a reactive requirement into a proactive risk strategy.

For Chemical Management professionals looking to strengthen oversight and simplify compliance, investing in integrated HSEQ tools is not simply a technological upgrade - it is a strategic step towards safer, more resilient operations. Falcony | HSEQ is easy-to-use, boosts two-way communication, has customisable workflows, automated analytics, vast integration possibilities and more. Start your 30-day trial or Contact us for more information:

We are building the world's first operational involvement platform. Our mission is to make the process of finding, sharing, fixing and learning from issues and observations as easy as thinking about them and as rewarding as being remembered for them.‍

By doing this, we are making work more meaningful for all parties involved.

More information at falcony.io.