8 typical near misses in logistics industry

Safety incidents in the logistics industry can have far-reaching consequences, making near misses a valuable tool for improving operations and preventing accidents. Here's a closer look at eight common near misses encountered in the logistics sector and the measures that can be taken to mitigate these risks:

  1. Pallets and Packages Falling During Loading/Unloading: Close calls involving falling pallets or packages during loading or unloading highlight the critical importance of proper stacking and securement. Regular training sessions on load balancing, using appropriate dunnage, and adhering to weight limits can prevent potential accidents.

  2. Miscommunication During Vehicle Movements: Near misses caused by miscommunication between drivers or between drivers and pedestrians emphasize the necessity of clear communication protocols. Implementing standardized signals, investing in communication devices, and designating specific zones for communication can prevent confusion and potential collisions.

  3. Dangerous Maneuvering of Forklifts and Equipment: Instances of near collisions or unstable loads on forklifts underscore the need for well-trained operators. Thorough forklift training programs, ongoing refresher courses, and strict adherence to operational guidelines can minimize the risk of accidents and ensure safe equipment handling.

  4. Inadequate Braking Distance: Close calls involving vehicles unable to stop in time highlight the importance of maintaining proper braking systems and following safe driving practices. Regular vehicle maintenance checks, driver education on maintaining safe following distances, and incorporating emergency braking training can significantly reduce the risk of rear-end collisions.

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  5. Slips and Trips During Loading/Unloading: Instances of workers nearly slipping or tripping during loading/unloading activities underscore the need for maintaining clean and organized workspaces. Implementing routine housekeeping, using anti-slip materials, and providing proper footwear can help prevent falls and injuries.

  6. Unsecured Loads in Transit: Near misses involving shifting or falling items from improperly secured loads emphasize the significance of proper load securement. Regular checks of load securement devices, mandatory load securing training for drivers, and adherence to load securement regulations can prevent load-related incidents on the road.

  7. Electrical Incidents During Equipment Operation: Close calls involving equipment coming into contact with electrical hazards point to the need for electrical safety awareness among workers. Offering comprehensive training on recognizing electrical risks, understanding lockout/tagout procedures, and performing pre-operation checks can help prevent equipment-related electrical incidents.

  8. Unsafe Stacking of Inventory: Near misses involving stacks of inventory almost collapsing highlight the importance of proper stacking techniques. Implementing clear stacking guidelines, ensuring load distribution, and training workers on safe stacking practices can prevent potential accidents and protect valuable inventory.

Conclusion

Each of these near misses presents an opportunity for logistics companies to identify vulnerabilities in their safety protocols. By thoroughly investigating the root causes, implementing corrective actions, and continually educating and involving their workforce in safety initiatives, logistics companies can proactively reduce the risk of accidents. Reporting near misses, conducting regular safety audits, and fostering a culture of open communication can collectively contribute to a safer and more efficient logistics environment.

Are you looking for a tool to monitor nonconformities or any other issues in your organisation? Falcony | Observe ticks all the boxes for issue management, is easy to customise, enables real dialogue and is a lot more. 

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